Overview
Our Complete Line Solution is specially designed to optimize the loading of food products into trays. It seamlessly integrates a tray de-nesting system with customizable accessories tailored to each specific application.

Description
The Complete Line Solution comprises multiple devices that ensure controlled, safe, fast, and efficient loading of products into trays.

• Product Transfer: A conveyor collects products from the input line and transfers them to the loading area. It synchronizes with the product to ensure precise placement into trays.
• Tray De-nesting: Features a removable and interchangeable tray de-nester mechanism that maintains a regular flow of trays and adapts to different container specifications.
• Configurable Loading: Trays are filled according to the number --of rows and layers configured via a touchscreen interface.
• Automated Ejection: Once loading is complete, an automatic conveyor transfers the filled tray to the exit point.

Features

• Maximum Performance: Up to 100 trays per minute (performance varies based on product dimensions and units per tray).
• Tray Size Compatibility:
  • Minimum: 176 x 108 x 10 mm (1/9 GN).
  • Maximum: 325 x 265 x 80 mm (1/2 GN).

Technical Data

• Construction: Made from AISI 340 stainless steel for durability and hygiene.
• Electrical Supply: 230 V (50/60 Hz).
• Pneumatic Supply: 6 bar with clean and dry air.
• Lanes/Tracks: Single-lane operation.

Accessories

• Paper Dispenser: For adding paper liners to trays.
• Carton De-nester: Automated loading of carton trays.
• Product Stacker: Stacks products for multi-layer configurations.
• 90º Tray Rotator: Changes tray orientation as needed.
• Tray Divider: Splits trays for multiple line operations.

Solution Benefits

• Complete Automation: Streamlines the process from product handling to packaging.
• High Efficiency: Synchronization with preceding machinery and thermosealing equipment enhances throughput.
• Adjustable Infeed Conveyor: Height-adjustable to accommodate various production needs.
• Modular Design: Adaptable to different product formats within the same production line.

This customized description highlights the key features and benefits of your Complete Line Solution, incorporating all the essential details from your original text.